PCB assembly
Production and development of electronic devices

PCB assembly

We offer custom-taylored PCB assembly with SMD and SMT technology. We use pick-and-place automated machines by Mycronic for components placement. We assemble TH devices manually or in case of an optimised design or major batches we use automated selective soldering system by InterSelect.

  • 5 SMT assembly machines MYcronic MY200, MY100, MY15, MY100-10, MY15 and TP-9
  • Jet Printer Mycronic MY600 and MY500
  • stencil printing Motoprint AVS and Motoprint M
  • reflow soldering oven SEHO GoReflow 2.3, SEHO FDS 6340/2.7 and SMT Quattro Peak M (N2)
  • 3D AOI SAKI 3Di-LS2A
  • selective soldering InterSelect IS-B-335 S
  • optical testing FAI Quins LC-20AOI ExtraEye
  • full functional testing
  • material storage - 2x Mycronic SMD Tower 200
  • soldering wave TAMURA HC 33-32LF2 and fluxer TAMURA TAF 40-15PF
  • rework station Array Package Rework System APR-5000-DZ
  • leaded and lead-free options
  • IC programming

PCB assembly – assembly variants PROTOTYPE or STANDARD:

  • applying of solder paste or glue - Jet Printer, automatic stencil printing, manual dispensing
  • SMT assembly - SMT assembly machines or by hand
  • soldering - reflow, wave, rework station, hot-air
  • inspection - optical and electrical (partial or complete functional testing)
  • cleaning - manual IPA or ultrasonic cleaning
  • division/cutting - in a panel or to individual pieces (cutting, grinding)

 

Table of express surcharges for PCB assembly in PROTOTYPE category:

Working days

1*

2

3

4

5 - 8

Express surcharge (%)

300

150

80

30

0

(* available only after previous agreement, according to specification)

PROTOTYPE category is available for orders that meet all following criteria (if any of these criteria is not met, the order will automaticaly be realised in STANDARD category):

  • maximally 100 types of components per board
  • maximally 5000 components in one order
  • material provided by the customer must meet criteria for SMT machine assembly (reels, trays, tubes – loose parts are unacceptable)
  • production terms apply from the time of material completion (PCBs, devices, stencils)

 

Table of express surcharges for PCB assembly in STANDARD category:

Working days

1*

2*

3*

4

5

6

7

Express surcharge (%)

400

200

100

80

60

40

25

(* available only after previous agreement, according to specification and amount)

Mass production in automotive standard:

  • massive capacity on 6 independent production lines
  • up to 100 000 devices per hour on one line
  • soldering paste 3D inspection
  • AOI (automatic optical inspection)
  • molding and other services

Terms for mass production according to specific orders. Eventual testing or product completing to consider.

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